Recommended machining parameters for VHM end mills for general use:
Machined materials | Cutting speed [m/min] | Feed per tooth [mm/tooth] | |||||||
---|---|---|---|---|---|---|---|---|---|
?3 | ?4 | ?6 | ?8 | ?10 | ?12 | ?16 | ?20 | ||
Unalloyed steel | 60 ÷ 90 | 0,014 | 0,020 | 0,028 | 0,038 | 0,049 | 0,063 | 0,082 | 0,10 |
Unalloyed and alloyed steel | 60 ÷ 90 | 0,014 | 0,020 | 0,028 | 0,038 | 0,049 | 0,063 | 0,082 | 0,10 |
Alloyed steel | 30 ÷ 50 | 0,010 | 0,014 | 0,019 | 0,026 | 0,034 | 0,045 | 0,058 | 0,075 |
Alloyed steel | 30 ÷ 50 | 0,009 | 0,013 | 0,018 | 0,024 | 0,031 | 0,041 | 0,053 | 0,069 |
Hardened alloyed steel | 30 ÷ 50 | 0,009 | 0,013 | 0,018 | 0,024 | 0,031 | 0,041 | 0,053 | 0,069 |
Stainless and acid-resistant steel | 30 ÷ 50 | 0,009 | 0,013 | 0,018 | 0,024 | 0,031 | 0,041 | 0,053 | 0,069 |
Stainles and acid-resistant steel with higher chromium and nickel content | 20 ÷ 35 | 0,004 | 0,006 | 0,008 | 0,011 | 0,014 | 0,018 | 0,024 | 0,031 |
Grey cast iron | 40 ÷ 90 | 0,015 | 0,022 | 0,031 | 0,042 | 0,054 | 0,070 | 0,091 | 0,119 |
Ductile cast iron, malleable cast iron | 40 ÷ 90 | 0,015 | 0,022 | 0,031 | 0,042 | 0,054 | 0,070 | 0,091 | 0,119 |
Titanium | 25 ÷ 45 | 0,010 | 0,015 | 0,021 | 0,029 | 0,037 | 0,048 | 0,062 | 0,082 |
Titanium alloys | 20 ÷ 40 | 0,009 | 0,013 | 0,018 | 0,024 | 0,031 | 0,041 | 0,053 | 0,069 |
Aluminium, copper | 70 ÷ 100 | 0,009 | 0,012 | 0,017 | 0,023 | 0,030 | 0,039 | 0,050 | 0,066 |
Aluminium alloys, copper alloys | 200 ÷ 500 | 0,014 | 0,021 | 0,030 | 0,039 | 0,051 | 0,066 | 0,086 | 0,113 |
Plastics | 100 ÷ 150 | 0,014 | 0,020 | 0,028 | 0,038 | 0,049 | 0,063 | 0,082 | 0,106 |
AlTiN coating:
Materials | aluminium and titanium nitrade |
---|---|
Properties | blue/grey colouring coating temperature 450 - 500 ?C hardness approx. 3300 - 3500 HV 0,05 thickness 1 ? 4 ?m coefficient of friction 0,4 - 0,5 max. working temperature approx. 900 ?C |
Foundations | cemented carbides cermet powder and standard high-speed steel |
Application | tools with endurance limited by high temperatures and oxidation occuring during cutting of hard materials, dry cutting and high-speed cutting cutting tools for machining steel with hardness up to approx. 50 HRC high speed machining |
Advantages of coating:
- Lengthens life-period of the tool
- Better quality of the machined surface
- Higher machining efficiency by minimum 100% due to:
- higher machining parameters
- high flute hardness
- lower coefficient of friction
- large thermal conductivity (faster heat removal from the cutting area)
- very good adhesion of the layer to the tool surface (protects working surfaces against crushing)