- 85 664 75 34
- handel@darmet.com.pl
- Darmet sp. z o.o.
Zakład Obróbki Skrawaniem
ul. Komunalna 4c, 15-197 Białystok
Our adress:
Darmet sp. z o.o.
Zakład Obróbki Skrawaniem
Komunalna 4c street, 15-197 Białystok
Our e-mail:
handel@darmet.com.pl
Telephone number:
+48 85 664 75 34
GEN3SYS® XT Pro
The advanced XT Pro insert combines a substrate coating and geometry specifically designed to achieve optimal results in different ISO material classes. With quick connectivity to existing GEN3SYS drill insert holders, the XT Pro insert can be interchanged with previous XT inserts with ease, resulting in minimal set-up times so you can immediately increase your productivity.
Advantages
- Increased tool life
- Geometry specific to ISO material classes
- Increases coolant flow
- Deeper drilling capabilities
- Inserts available in increments of 0.1mm from 11mm - 35mm
Features
- AM400 series coatings (AM420 and AM440)
- Holder design includes dual gun drills
- Holder features additional coolant outlets
- Holder has increased flute area
- 3xD, 5xD, 7xD, and 10xD lengths
Recommended Materials
Steel
Cast Iron
Non-ferrous Materials
Recommended Industries
Aerospace
Agriculture
Automotive
Renewable Energy/ Energy
Firearms
General Production
Oil and Gas
Marine
Product Specifications
Product Type | Replaceable Drill Insert |
Diameter Range | 0.4311" - 1.3780" (11.00mm - 35.00mm) |
ISO Material | Steel, Cast Iron, Non-ferrous |
Coating | AM420®, AM440®, TiN |
Holder | GEN3SYS® Standard, GEN3SYS® XT Pro |
Flute Options | Straight |
Shank Options | Flange and Cylindrical / flat and no flat |
Drill Depth | 3xD 5xD 7xD 10xD |
Coolant | Enhanced Coolant Through |
Product Nomenclature
XT Pro Insert - Can be used with GEN3SYS® XT holders
GEN3SYS XT Pro Drill Inserts
XT |
---|
1 |
P |
---|
2 |
11 |
---|
3 |
- |
11.00 |
---|
4 |
1. XT Pro Drill Insert |
---|
XT = XT Pro insert |
2. ISO Material / Geometry |
---|
P = Steel K = Cast Iron N = Non-ferrous |
3. Series | |
---|---|
11 = 11 series 12 = 12 series 13 = 13 series 14 = 14 series 15 = 15 series 16 = 16 series 17 = 17 series |
18 = 18 series 20 = 20 series 22 = 22 series 24 = 24 series 26 = 26 series 29 = 29 series 32 = 32 series |
4. Diameter (mm) |
---|
Diameters are in millimeter increments |
GEN3SYS XT and XT Pro Drill Holders
HXT |
---|
1 |
03 |
---|
2 |
12 |
---|
3 |
S |
---|
4 |
- |
.20 |
---|
5 |
FM |
---|
6 |
1. Holder |
---|
6 = XT standard holder HXT = XT Pro Holder |
2. Length |
---|
01 = Stub Length (standard only) 03 = 3x Diameter 05 = 5x Diameter 07 = 7x Diameter 10 = 10x Diameter (Pro only) |
3. Series | |
---|---|
11 = 11 series 12 = 12 series 13 = 13 series 14 = 14 series 15 = 15 series 16 = 16 series 17 = 17 series |
18 = 18 series 20 = 20 series 22 = 22 series 24 = 24 series 26 = 26 series 29 = 29 series 32 = 32 series |
4. Flute |
---|
S = Straight H = Helical C45 = Drill/Chamfer |
5. Shank Diameter | |
---|---|
Imperial (inch) 063 = 5/8" 075 = 3/4" 100 = 1" 125 = 1-1/4" 150 = 1-1/2" |
Metric (mm) 16 = 16mm 20 = 20mm 25 = 25mm 32 = 32mm 40 = 40mm |
6. Shank Style |
---|
F = Flanged with flat FM = Flanged metric with flat C = Cylindrical (no flat) CM = Cylindrical metric (no flat) |
Reference Key
Symbol | Atribute |
---|---|
D2 D5 L1 L2 L3 L4 L5 L7 P1 |
Shank diameter Step diameter (drill/chamfer) Overall length Drill depth Holder reference length Holder body length Step length (drill/chamfer) Shank length Rear pipe tap (XT standard) |
Recommended Cutting Data
GEN3SYS XT Pro
Deep Hole Drilling Guidelines
GEN3SYS® XT
GEN3SYS® XT high penetration drills utilize corner and cutting edge enhancements combined with our new AM300® coating to deliver more durability, reliability, and productivity. The GEN3SYS® XT geometry is designed to increase penetration rates and tool life, providing the lowest cost per hole among high penetration drill lines.
Advantages
- Provides excellent chip control, improved durability and added stability
- Increase penetration rates and tool life
- Lower cost per hole
Features
- Available in 4 Geometries: Standard (XT), Austenitic Stainless Steel (AS), Cast Iron (CI) and Low Rake (LR)
- Utilizes Standard GEN3SYS® Holders
Recommended Materials
Steel
Sainless Steel
Cast Iron
Non-ferrous Materials
Recommended Industries
Aerospace
Agriculture
Automotive
Renewable Energy/ Energy
Firearms
General Production
Oil and Gas
Marine
Product Specifications
Product Type | Replaceable Drill Insert |
Diameter Range | 0.4311" - 1.3780" (11.00mm - 35.00mm) |
Insert Material | C1 and C2 |
Coating | AM300® |
Holder | GEN3SYS® Standard |
Flute Options | Straight, Helical, Drill and Chamfer |
Shank Options | Flange and Cylindrical / flat and no flat |
Drill Depth | 3xD 5xD 7xD |
Coolant | Coolant Through |
Product Nomenclature
GEN3SYS® XT Inserts
7 |
---|
1 |
C2 |
---|
2 |
12 |
---|
3 |
P |
---|
4 |
- |
.484 |
---|
5 |
CI |
---|
6 |
1. XT Drill Insert |
---|
7 = XT insert |
2. Insert Material |
---|
C1 = C1 (K35) carbide C2 = C2 (K20) carbide |
3. Series | |
---|---|
11 = 11 series 12 = 12 series 13 = 13 series 14 = 14 series 15 = 15 series 16 = 16 series 17 = 17 series |
18 = 18 series 20 = 20 series 22 = 22 series 24 = 24 series 26 = 26 series 29 = 29 series 32 = 32 series |
4. Coating |
---|
P = AM300® |
5. Diameter |
---|
0017 = Inch .515 = Decimal 13 = Metric |
6. Geometry |
---|
CI = Cast Iron LR = Low Rake AS = Stainless Steel |
Regrinding and Recoating
The GEN3SYS XT and XT Pro drilling system is so cost efficient that it eliminates the need for regrinding and recoating. However, if you choose to have your drill inserts reground, it is critical that it be done by Allied Machine. Any slight deviation in performance due to an improperly reground drill insert will more than offset any benefit from regrinding. Using our service ensures that the best tool performance is maintained in your production process. When returning tools for regrinding, please package tools carefully to avoid damage during shipment. Returning drill inserts for regrinding in their original packaging will help avoid damage during shipment. Drill inserts reground by Allied Machine are repackaged and clearly identified as “Allied Regrind” to avoid any confusion with new tools.
Reference Key
Symbol | Atribute |
---|---|
D1 |
Insert diameter |
GEN3SYS® XT Holders
6 |
---|
1 |
03 |
---|
2 |
12 |
---|
3 |
S |
---|
4 |
- |
.20 |
---|
5 |
FM |
---|
6 |
1. Holder |
---|
6 = XT holder |
2. Length |
---|
01 = Stub Length (standard only) 03 = 3x Diameter 05 = 5x Diameter 07 = 7x Diameter |
3. Series | |
---|---|
11 = 11 series 12 = 12 series 13 = 13 series 14 = 14 series 15 = 15 series 16 = 16 series 17 = 17 series |
18 = 18 series 20 = 20 series 22 = 22 series 24 = 24 series 26 = 26 series 29 = 29 series 32 = 32 series |
4. Flute |
---|
S = Straight H = Helical C45 = Drill/Chamfer |
5. Shank Diameter | |
---|---|
Imperial (inch) 063 = 5/8" 075 = 3/4" 100 = 1" 125 = 1-1/4" 150 = 1-1/2" |
Metric (mm) 16 = 16mm 20 = 20mm 25 = 25mm 32 = 32mm 40 = 40mm |
6. Shank Style |
---|
F = Flanged with flat FM = Flanged metric with flat C = Cylindrical (no flat) CM = Cylindrical metric (no flat) |
Reference Key
Symbol | Atribute |
---|---|
D2 D5 L1 L2 L3 L4 L5 L7 P1 |
Shank diameter Step diameter (drill/chamfer) Overall length Drill depth Holder reference length Holder body length Step length (drill/chamfer) Shank length Rear pipe tap (XT standard) |
Recommended Cutting Data
GEN3SYS® XT
GEN2 T-A®
The GEN2 T-A drill inserts provide lower drilling forces, increased stability, smoother breakout on through-hole and allows for improved chip formation. These inserts feature Allied's exclusive AM200® coating for increased tool life.
Advantages
- Improve stability
- Reduce thrust
- Improve tool life
- Higher penetration rates
Features
- Notch Point® geometry
- Helical margin
- Allied's proprietary AM200® coating
Recommended Materials
Steel
High Temp Alloy
Sainless Steel
Hardened Steel
Cast Iron
Recommended Industries
Aerospace
Agriculture
Automotive
Renewable Energy/ Energy
Firearms
General Production
Oil and Gas
Marine
Product Specifications
Pruduct Type | Replaceable Drill Insert |
Diameter Range | 0.374" - 4.507" (9.5mm - 114.48mm) |
Depth of Cut | 1xD up to 28xD |
Shank Options | Flange, Straight, Morse Taper |
Coating | AM200®, TiN |
Insert Material | HSS, Super Cobalt, C1(K53), C2(K20) |
Holder | Original T-A® Holders |
Product Nomenclature
GEN2 T-A® Inserts - Can be used with Original T-A holders
4 |
---|
1 |
5 |
---|
2 |
3 |
---|
3 |
H |
---|
4 |
- |
0115 |
---|
5 |
1. Insert |
---|
4 = GEN2 T-A |
2. Material |
---|
3 = HSS 5 = Super cobalt 8 = Premium cobalt C1 = C1 (K35) carbide C2 = C2 (K20) carbide C3 = C3 (K10) carbide C5 = C5 (P40) carbide |
3. Series | |
---|---|
Y = Y series Z = Z series 0 = 0 series 1 = 1 series 2 = 2 series 3 = 3 series |
4 = 4 series 5 = 5 series 6 = 6 series 7 = 7 series 8 = 8 series
|
4. Coating |
---|
H = AM200® A = TiAlN N = TiCN T = TiN |
5. Diameter |
---|
0017 = Inch .515 = Decimal 13 = Metric |
Reference Key
Symbol | Atribute |
---|---|
D1 |
Insert diameter |
T1 |
Insert thickness |
T-A Drill Holders
2 |
---|
1 |
30 |
---|
2 |
20 |
---|
3 |
S |
---|
4 |
- |
004 |
---|
5 |
I |
---|
6 |
1. Holder |
---|
2 = T-A holder |
2. Length |
---|
10 = Stub 20 = Short 30 = Intermediate 40 = Standard 45 = Standard Plus 50 = Extended 60 = Long 65 = Long Plus 70 = XL 90 = 3XL |
3. Series | |
---|---|
Y0 = Y0 series Z0 = Z0 series 00 = 00 series 05 = 0.5 series 10 = 1 series 15 = 1.5 series |
20 = 2 series 25 = 2.5 series 30 = 3 series 40 = 4 series 50 = 5 series 70 = 7 series |
4. Flute |
---|
S = Straight H = Helical |
5. Shank Designator | ||
---|---|---|
Morse Taper 002 = 2MT 003 = 3MT 004 = 4MT 005 = 5MT
|
Imperial (inch) 063 = 5/8" 075 = 3/4" 100 = 1" 125 = 1-1/4" 150 = 1-1/2" 175 = 1-3/4" 200 = 2" 300 = 3" |
Metric (mm) 16 = 16mm 20 = 20mm 25 = 25mm 32 = 32mm 40 = 40mm 50 = 50mm
|
6. Shank Style |
---|
I = Imperial Morse taper M = Metric Morse taper L = Lathe Shank F = Flanged shank FM = Flanged metric shank |
Reference Key
Symbol | Atribute |
---|---|
D1 D2 L1 L2 L3 L4 L7 P1 RCA MT ER |
Drill insert range Shank diameter Overall length Drill depth Holder reference length Holder length Shank length Rear pipe tap Corresponding RCA item number Morse taper size ER collet size |
Recommended Cutting Data
Deep Hole Drilling Guidelines
GEN2 T-A® Carbide
GEN2 T-A® HSS
Original T-A®
Original T-A is an excellent choice for general purpose use. The design provides fast penetration rates that produce good hole size and finish. Standard geometry combines highly efficient and stable cutting action to minimize power consumption. Recommended for use in most steels, cast irons, high temperature alloys and aluminum alloys.
Advantages
- Optimizes chip evacuation
- Effective heat dispersion
- Multiple geometry options
- Accurate positioning
- Eliminates center drilling
- Increases point strength
Features
- Through coolant
- Corner clips
- Self-centering point
- Web Thin geometry
Recommended Materials
Steel
High Tem Alloy
Sainless Steel
Hardened Steel
Cast Iron
Non-ferrous Materials
Recommended Industries
Aerospace
Agriculture
Automotive
Renewable Energy/ Energy
Firearms
General Production
Oil and Gas
Marine
Medical
Product Specifications
Pruduct Type | Replaceable Drill Insert |
Diameter Range | 0.374" - 4.5" (9.5mm - 114.3mm) |
Depth of Cut | 1xD up to 28xD |
Substrate Options | HSS, Super Cobalt, Premium Cobalt, C2(K20), C3(K10), C5(P40) |
Coating | TiN, TiAlN, TiCN |
Holder | Original T-A® Holders |
Flute Options | Straight or Helical |
Shank Options | Flange, Straight, Morse Taper, ER Collet |
Coolant | Coolant Through |
Product Nomenclature
Original T-A® Inserts
1 |
---|
1 |
8 |
---|
2 |
2 |
---|
3 |
T |
---|
4 |
- |
0031 |
---|
5 |
- |
TC |
---|
6 |
1. Insert |
---|
1 = Original T-A |
2. Material |
---|
3 = HSS 5 = Super cobalt 8 = Premium cobalt C1 = C1 (K35) carbide C2 = C2 (K20) carbide C3 = C3 (K10) carbide C5 = C5 (P40) carbide |
3. Series | |
---|---|
Y = Y series Z = Z series 0 = 0 series 1 = 1 series 2 = 2 series 3 = 3 series |
4 = 4 series 5 = 5 series 6 = 6 series 7 = 7 series 8 = 8 series
|
4. Coating |
---|
H = AM200® A = TiAlN N = TiCN T = TiN |
5. Diameter |
---|
0017 = Inch .515 = Decimal 13 = Metric |
6. Geometry |
---|
Blank = Standard AN = Aluminum BR = Brass BT = BT-A Specific CI = Cast Iron CN = Cast Iron with Notch Point® CP = Cam Point CR = Corner Radius FB = Flat Bottom HI = High Impact HR = High Rake
IN = High Impact with Notch Point® NC = Standard without Chipbreakers NP = Notch Point® RN = High Rake with Notch Point® SK = Special Corner Prep SP = 90˚ Spot and Chamfer SS = 150˚ Structural Steel TC = Tiny Chip TW = Thin Wall |
Reference Key
Symbol | Atribute |
---|---|
D1 |
Insert diameter |
T1 |
Insert thickness |
Original T-A Holders - (also used with Gen2 T-A)
2 |
---|
1 |
30 |
---|
2 |
20 |
---|
3 |
S |
---|
4 |
- |
004 |
---|
5 |
I |
---|
6 |
1. Holder |
---|
2 = T-A holder |
2. Length |
---|
10 = Stub 20 = Short 30 = Intermediate 40 = Standard 45 = Standard Plus 50 = Extended 60 = Long 65 = Long Plus 70 = XL 90 = 3XL |
3. Series | |
---|---|
Y0 = Y0 series Z0 = Z0 series 00 = 00 series 05 = 0.5 series 10 = 1 series 15 = 1.5 series |
20 = 2 series 25 = 2.5 series 30 = 3 series 40 = 4 series 50 = 5 series 70 = 7 series |
4. Flute |
---|
S = Straight H = Helical |
5. Shank Designator | ||
---|---|---|
Morse Taper 002 = 2MT 003 = 3MT 004 = 4MT 005 = 5MT
|
Imperial (inch) 063 = 5/8" 075 = 3/4" 100 = 1" 125 = 1-1/4" 150 = 1-1/2" 175 = 1-3/4" 200 = 2" 300 = 3" |
Metric (mm) 16 = 16mm 20 = 20mm 25 = 25mm 32 = 32mm 40 = 40mm 50 = 50mm
|
6. Shank Style |
---|
I = Imperial Morse taper M = Metric Morse taper L = Lathe Shank F = Flanged shank FM = Flanged metric shank |
Reference Key
Symbol | Atribute |
---|---|
D1 D2 L1 L2 L3 L4 L7 P1 RCA MT ER |
Drill insert range Shank diameter Overall length Drill depth Holder reference length Holder length Shank length Rear pipe tap Corresponding RCA item number Morse taper size ER collet size |
Recommended Cutting Data
Deep Hole Drilling Guidelines
Original T-A® Carbide
Original T-A® Flat Bottom Carbide
Original T-A® HSS
Original T-A® Flat Bottom HSS
APX Drill
Allied's APX delivers the strength and versatility needed for any deep hole drilling application. The APX geometry is designed to increase penetration rates and tool life, providing the lowest cost per hole among deep hole drilling lines.
Advantages
- Pilot insert stabilizes the tool through the cut
- Outboard indexable carbide inserts achieve the final cutting diameter
- Allows for higher penetration rates
- Takes advantage of the power curve on modern CNC machines for maximum penetration rates on deep holes
Features
- Utilizes either T-A® or GEN3SYS® Inserts as pilots
- Up to 10xD
- Modular head connection
- 11 different series to cover a diameter range of 33 mm -101.6 mm (1.299" - 4.00")
- Multiple geometries and substrates for a variety of materials
Recommended Materials
Steel
Sainless Steel
Hardened Steel
Cast Iron
Non-ferrous Materials
Recommended Industries
Aerospace
Agriculture
Automotive
Renewable Energy/ Energy
Firearms
General Production
Oil and Gas
Product Specifications
Pruduct Type | Modular Indexable Drill System |
Diameter Range | 33.00mm - 101.6mm (1.299" - 4.000") |
Coating | TiN, TiAlN, TiCN |
Modular Head | T-A Pilot, GEN3SYS® Pilot |
IC Insert | Trigon with AM300® Coating |
Holder | APX Body |
Flute Options | Helical |
Shank Options | Flanged Shank, CV40, CV50 |
Drill Depth | 3xD 5xD 8xD 10xD |
Coolant | Coolant Through |
Product Nomenclature
APX Drill Heads
V |
---|
1 |
38 |
---|
2 |
15 |
---|
3 |
D |
---|
4 |
- |
0116 |
---|
5 |
1. APX Head |
---|
V = Head |
2. Series | |
---|---|
33 = 33 series 38 = 38 series 44 = 44 series 51 = 51 series 57 = 57 series 63 = 63 series |
70 = 70 series 76 = 76 series 83 = 83 series 89 = 89 series 95 = 95 series
|
3. Pilot Series | ||
---|---|---|
T-A® Pilot Insert 00 = 0 series 01 = 1 series 02 = 2 series
|
GEN3SYS® XT Pilot Insert 15 = 15 series 17 = 17 series 18 = 18 series 20 = 20 series 22 = 22 series |
24 = 24 series 17 = 26 series 18 = 29 series 20 = 32 series
|
4. Effective Cutting |
---|
D = Double effective S = Single effective |
5. Major Diameter |
---|
0116 = Inch 1.5153 = Decimal 68 = Metric |
APX Drill Holders
W |
---|
1 |
38 |
---|
2 |
05 |
---|
3 |
H |
---|
4 |
- |
200F |
---|
5 |
1. APX Holder |
---|
W = Holder |
2. Series | |
---|---|
33 = 33 series 38 = 38 series 44 = 44 series 51 = 51 series 57 = 57 series 63 = 63 series |
70 = 70 series 76 = 76 series 83 = 83 series 89 = 89 series 95 = 95 series
|
3. Drill Length |
---|
03 = 3xD 05 = 5xD 08 = 8xD 10 = 10xD |
4. Flute |
---|
H = Helical |
5. Shank |
---|
150F = 1-1/2” flanged straight shank 200F = 2” flanged straight shank 40FM = 40mm flanged straight shank 50FM = 50mm flanged straight shank CV40 = CAT40 integral shank CV50 = CAT50 integral shank |
Reference Key
Symbol | Atribute |
---|---|
D1 D5 L9 |
Pilot insert diameter Major cutting diameter Pilot insert length |
Reference Key
Symbol | Atribute |
---|---|
D2 D5 L1 L2 L3 L7 P1 |
Shank diameter Drill diameter range Overall length Drill depth Holder reference length Shank length Rear pipe tap |